Process Development Engineer salary in United States

Average Yearly Salary of Process Development Engineer in United States is approximately 92,017 USD (91,742 USD). Data is for 2025 and indicates a pre-tax value. The salary itself depends on multiple factors such as seniority, job performance, certifications, experience or any other bonuses. The value indicated is an average amount based on records we have in database. Real values may vary. The data is for orientational purposes.

What does Process Development Engineer do?

A process development engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, productivity, and quality. They work closely with cross-functional teams, including production, engineering, and research and development, to identify areas for improvement and implement innovative solutions. The role involves analyzing data, conducting experiments, and troubleshooting issues to ensure smooth and cost-effective production processes. Key responsibilities of a process development engineer include evaluating existing processes, identifying bottlenecks, and proposing improvements, as well as collaborating with suppliers to select and qualify new equipment and materials. They also play a crucial role in ensuring compliance with safety and environmental regulations, as well as maintaining documentation and providing training to production teams.

Skills: Process Development Engineer, Manufacturing Efficiency, Process Optimization, Data Analysis, Troubleshooting, Continuous Improvement
Job industry: Engineering

How much does Process Development Engineer make?

Difference in salary year over year or average salary increase is approximately 4 %


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Salary comparison to National average

Is Process Development Engineer a well paid job?

Yes, our data shows that Process Development Engineer is a well paid job. With years and experience the salary might increase even further, resulting in higher satisfaction.

What is considered a high salary for Process Development Engineer?

High salary for Process Development Engineer would be somewhere between 101,219 USD and 133,425 USD. However this is an estimation based on Gaussian Distribution.

How much can you save working as Process Development Engineer in United States?

Living in United States the approximate monthly expenses are: 2,280 USD. This amount covers basic needs such as food, housing, clothing, healthcare and education costs for a single person. No luxury expenses such as traveling, leisure, hobbies are included in the estimation.

Estimated Yearly Salary: 92,017 USD
Estimated Monthly Salary: 7,668 USD
Estimated Weekly Salary: 1,770 USD per week
Estimated Hourly Salary: 44 USD per hour
By working as Process Development Engineer a person can save up to 5,365 USD per month or 64,382 USD yearly. Values are pre-tax.

NOTE: These values are estimates and are averaged for the whole country. Furthermore the value is likely exaggerated as no other expenses are taken into account in the projection. Unessential expenses are very subjective and are difficult to assess. Most likely the previously estimated number is significantly lower for majority of people. Expenses in different cities across the country may vary. Above values accuracy is low and is based on limited set of data obtained.

For more information regarding expenses in United States, see costs of living in United States.

Salary comparison to region and neighbouring coutries

Country's neighbours are: Canada, Mexico.
To make it easier for comparison a conversion from local currency to USD has been made (conversion rates may vary).

Estimated Yearly Salary for Process Development Engineer

Last revision of data: 2025-01-04

Salary increase per years of experience

Based on data available the salary increase per years of experience is as following

0 years (beginner) equals base salary

1 to 5 years of experience yields +12% salary increase

6 to 10 years of experience yields +25% salary increase

11 to 15 years of experience yields +16% salary increase

16 to 25 years of experience yields +9% salary increase

more than 25 years of experience yields +10% salary increase

NOTE: Details based on limited set of data. Percentages may vary. The salary increase over years of experience can vary widely based on factors such as job industry, job role, location, company size, and individual performance. To gain even larger increase in salary one is advised to switch jobs and / or employer.

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Data as of 2025

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